ULTRA PILE®
ULTRA PILE® is a versatile sealing solution composed of a durable backing and a brush-like pile that together form an effective barrier against insects and larger particles of debris. The backing provides stability while the pile fills gaps for optimal protection.
Commonly used in screens, windows, and storm doors, its innovative design and adaptability make it a key feature in residential and commercial applications.
Features & Benefits
- Self-supporting pile, with built in ‘pile directors’, improves resiliency and reduces compression set
- Solid polypropylene backing inserts more easily, saving time and reducing waste
- Pile height and backing width are always uniform because of Ultrafab’s unique non-woven manufacturing systems
- Ultra Pile® weatherseals have a structural integrity and consistency which assures a tight seal against air and water infiltration
- No possibility of off-center pile that binds, breaks or stretches in an extrusion
- Ultrafab’s unique ultrasonic welding assembles the fibers and backing into an integrated, unified assembly that won’t break apart during fabrication or while in use
- Need a fin? Ask about Ultra Fin®, Ultra Soft Fin® or Tri-Fin®
Additional Features & Benefits
- Custom designs offer flexibility in meeting unique sealing requirements
- Seal integrity around corner radiuses is maintained for multiple glass thicknesses
- Sealing system helps offset weight issues associated with insulated glass units
- Adhesive-free fiber attachment maximizes seal life even under weight stress
- 100% Recyclable
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Ultrafab offers a wide range of products beyond those shown here. Contact us for more information.
Ultrafab Innovations
Leveraging cutting-edge technologies, Ultrafab is committed to driving innovation and operational excellence. These advancements enable us to automate complex tasks, enhance final product performance, and provide unparalleled efficiency across our processes
Ultrasonic Welding
Ultrafab uses ultrasonic welding to enhance the durability and performance of our products. This advanced process employs high-frequency vibrations to fuse materials together without adhesives or fasteners, ensuring precise and reliable bonds and preventing separation during fabrication or use. From weather seals to specialized components, ultrasonic welding enhances product integrity and durability. By leveraging this technology, Ultrafab achieves superior performance and consistency in our manufacturing process compared to our competitors.
3D Additive Manufacturing
By utilizing 3D printing, Ultrafab efficiently designs and produces precise components for our production equipment. Additionally, this technology allows for the rapid creation of intricate, quick-turn tooling and fixtures for custom prototypes. This results in the ability to provide fit and form samples at reduced costs and in a shorter timeframe.
Rapid Prototyping
Ultrafab’s rapid prototyping quickly develops and qualifies new product concepts, allowing for faster iteration and refinement. Ultrafab is home to an experienced onsite R&D team and model shop, equipped with routers, lasers, robotics, and automation. By employing advanced technologies, functional models are created to identify design flaws early, streamline production processes, and shorten development time.
Laser Cutting
Laser cutting offers exceptional precision and customization, allowing for the creation of intricate shapes and tailored designs to meet specific needs. This method ensures clean, accurate cuts across various materials, making it ideal for producing components with unique specifications.
Dedicated Design Services
There is no standard sealing system that works for all applications. Ultrafab’s specialty products division provides innovative and timely solutions for a broad variety of applications. We have onsite engineers and product development staff to help determine exact solution for an application. Ultrafab also carries ready-to-ship samples of standard product offerings to help guide decision making. Contact us today.
Find the perfect match to Ultrafab’s seals with Roto’s comprehensive line of window & door hardware. Find out more.
