ULTRA BEND®
Ultrafab’s ULTRA BEND® offers OEMs and engineers a competitive advantage for products that require specific sealing solutions. The flex-back design also features an extremely dense, tight polypropylene fiber configuration that creates uniform density distribution.
Features & Benefits
Sealing Applications
Ultrafab’s ULTRA BEND® provides superior sealing advantages to a large variety of applications including window & door, HVAC, lighting, medical imaging, and printing/kiosk. Below are some practical examples of how it can benefit specific applications.
Increase Vinyl Window Lifespan
During the sliding process, a rigid-back plug is vulnerable to getting snapped off or caught due to irregular surfaces created by heat-welded seams on vinyl windows. The ULTRA BEND® is able to flexibly adhere to these irregular surfaces. This means the dust plug is less likely to get knocked off and will provide a longer lifespan.
Reduce Spindle Friction up to 360º
Spindles, or any component that turns up to 360º, can lead to production damage without protective fibers. ULTRA BEND® is able to wrap around spindles to provide 360º of friction reduction, no matter which direction the component turns. An example of this application is an automated manufacturing process where components run down an assembly line. In order to maintain aesthetics, ULTRA BEND® can be used to prevent product surface markings as components are guided through the assembly process.
Reduce Vibration on Radius Windows
Enclosures with radius contours, such as the sliding half-moon enclosures seen on modern boats, present a unique sealing challenge due to angles that aren’t restricted to 90º. Our flex-back product can be dropped into the bottom of that channel and give the sliding window a continuous contact area throughout the internal perimeter. When used in conjunction with other seals, this reduces vibration and creates a barrier against air and water infiltration.
Sealing Advantages
- Reduces or eliminates air/water infiltration, sound/vibration, and operational force
- Fits uneven surfaces (e.g., welded corners, pockets) due to flexible base
- Fits securely and eliminates “rise” that could occur with rigid-based plugs due to flexible base combined with superior adhesive options
- Provides industry leading durability and longevity with ultrasonically welded polypropylene filament assembly
- Provides ability to wrap sealing function around perimeter, corners, radius, and other difficult to seal areas
Specifications
Sealing Specs
- Pile Heights: .170″ – .600″
- Base Widths: .250″ – 1.750″
- Color Options: white, black, gray
- Material: polypropylene
- Soft touch center fin options available
- Premium PSA and Kiss Cut with Quick Release Liner
- Cut to length pieces, or lineal on a reel
- New: Custom Laser Cut Geometrics
Downloads
Usage
Related products
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Ultrafab offers a wide range of products beyond those shown here. Contact us for more information.
Ultrafab Innovations
Leveraging cutting-edge technologies, Ultrafab is committed to driving innovation and operational excellence. These advancements enable us to automate complex tasks, enhance final product performance, and provide unparalleled efficiency across our processes
Ultrasonic Welding
Ultrafab uses ultrasonic welding to enhance the durability and performance of our products. This advanced process employs high-frequency vibrations to fuse materials together without adhesives or fasteners, ensuring precise and reliable bonds and preventing separation during fabrication or use. From weather seals to specialized components, ultrasonic welding enhances product integrity and durability. By leveraging this technology, Ultrafab achieves superior performance and consistency in our manufacturing process compared to our competitors.
3D Additive Manufacturing
By utilizing 3D printing, Ultrafab efficiently designs and produces precise components for our production equipment. Additionally, this technology allows for the rapid creation of intricate, quick-turn tooling and fixtures for custom prototypes. This results in the ability to provide fit and form samples at reduced costs and in a shorter timeframe.
Rapid Prototyping
Ultrafab’s rapid prototyping quickly develops and qualifies new product concepts, allowing for faster iteration and refinement. Ultrafab is home to an experienced onsite R&D team and model shop, equipped with routers, lasers, robotics, and automation. By employing advanced technologies, functional models are created to identify design flaws early, streamline production processes, and shorten development time.
Laser Cutting
Laser cutting offers exceptional precision and customization, allowing for the creation of intricate shapes and tailored designs to meet specific needs. This method ensures clean, accurate cuts across various materials, making it ideal for producing components with unique specifications.
Dedicated Design Services
There is no standard sealing system that works for all applications. Ultrafab’s specialty products division provides innovative and timely solutions for a broad variety of applications. We have onsite engineers and product development staff to help determine exact solution for an application. Ultrafab also carries ready-to-ship samples of standard product offerings to help guide decision making. Contact us today.
Find the perfect match to Ultrafab’s seals with Roto’s comprehensive line of window & door hardware. Find out more.
